• 专利附录
  • 专利说明
  • 权利要求
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    • 专利摘要:
    Capacitive pressure sensor with reference capacitance and method of obtaining it. The present invention is a sensor (1) of capacitive pressure with reference capacitances (13, 13 '), capable of being integrated monolithically in a microelectronic circuit. This pressure sensor (1) comprises: a first sensor electrode (9) inserted in a layer of insulating material where also the reference capacitances (13, 13 '), two reference electrodes (10, 10') separated between they by the first sensor electrode (9), a hermetic cavity (12) superimposed on the first sensor electrode (9), two connecting walls (11) that confine the first electrode (9), to the two reference electrodes (10, 10 ') and the hermetic cavity (12), wherein this hermetic cavity (12) is covered by a second sensor electrode (8) which, when deformed by an external force, varies the capacitance. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2627013A1
    申请号:ES201531604
    申请日:2015-11-06
    公开日:2017-07-26
    发明作者:Jordi SACRISTÁN RIQUELME；Juan Carlos BOHÓRQUEZ REYES；Fredy Enrique SEGURA-QUIJANO；Álvaro Uriel ACHURY FLORIAN；Edgar Alberto UNIGARRO CALPA；Fernando RAMIREZ RODRÍGUEZ
    申请人:Universidad de los Andes Chile；Univ Los Andes；Consejo Superior de Investigaciones Cientificas CSIC；
    IPC主号:
    专利说明:

    OBJECT OF THE INVENTION
    The object of the present invention is a capacitive pressure sensor with reference capacitances, capable of being monolithically integrated in microelectronic circuits, so that its reference capacitances do not increase the total area of the sensor.
    BACKGROUND OF THE INVENTION
    Piezoresistive, piezoelectric or capacitive microelectronic pressure sensors that are composed of a flexible membrane, a hennetic cavity and two or more electrodes are currently known. These pressure sensors work by changes of some electrical property (resistance, voltage, capacitance) caused by the deflection of the flexible membrane that deforms due to the force exerted by the differential between the pressure of the hermetic cavity and the external pressure at sensor.
    More specifically, the capacitive pressure sensors consist of two electrodes that are located parallel to each other, with an airtight cavity that separates them. One of the electrodes is located on a substrate so that it is not mechanically affected by the pressure and the other electrode is generally, or is located on a flexible membrane, capable of being deformed by an external pressure to be measured.
    An example of these monolithically integrated sensors in a CMOS circuit is described in Spanish patent ES2055588T3, where a process is proposed for the manufacture of a capacitive pressure sensor that includes the following stages, starting from a semiconductor substrate: application of a support film, precipitation of a polycrystalline semiconductor film, doped from the polycrystalline semiconductor film, and removed from the support film.
    So that the pressure sensor that is compatible with CMOS circuits, and to increase the accuracy of the sensor, they propose to isolate a semiconductor zone from the semiconductor substrate and that an insulating film be applied in the area of the insulated semiconductor, the polycrystalline semiconductor film being located in the insulating film above the area of the insulated semiconductor.
    Additionally, reference capacitances are placed in the designs of the capacitive pressure sensors for the purpose of compensating the pressure measurements and as a reference in the electronic measurement circuits. For example, it is known to use the reference capacitances to compensate for the displacement of the signal caused by the temperature, or to estimate the parasitic capacitances associated with the substrates that are in contact with the pressure sensor.
    Typically, these reference capacitances occupy the same volume as the pressure sensor and are manufactured in an additional area near it. This implies a significant increase in manufacturing costs and final sensor size.
    Currently, most commercial capacitive pressure sensors are manufactured from two silicon substrates. In one of the substrates the flexible membrane and the walls of the cavity are manufactured. The other substrate is used as a layer to seal said cavity. The joining of the two substrates is done by a fusion seal between the silicon or the layers deposited on the two substrates. This configuration has the disadvantage of the thermal load generated in the fusion process, being a great problem for the monolithic integration of this type of capacitive sensor.
    In order to solve this problem, the use of a silicon substrate and a glass substrate is known, wherein the flexible membrane and the walls of the cavity are manufactured on the silicon substrate. The union of the silicon substrate and the glass substrate is carried out by an anodic sealing.
    Despite this, in both cases, the manufacture of the electrodes and cavities require additional steps on the substrates such as photolithography, metal deposition, wet and dry etching. The increase in the number of steps during manufacturing negatively affects the production rate in microelectronic and integrated sensor manufacturing processes.
    The monolithic integration of capacitive pressure sensors in microelectronic circuits using a single silicon substrate, consists of a process that uses one or several layers deposited on the substrate as sacrificial layers. The sensor cavity is constructed by emptying the sacrificial layers by means of a chemical attack, and then completely sealing the cavity using a deposition of oxides or metals ending the manufacture of the sensor. Finally, photolithography and physical or chemical etching processes are carried out to remove deposited material from areas where it is not necessary. In processes that use wet chemical attacks on a single silicon substrate for the manufacture of microstructures, there is a risk that the substrate and the released structure that forms the membrane cannot be separated. This is because the current drying process for wet chemical attacks can generate forces between the released membrane and the substrate generating permanent adhesion between the two.
    The advantages of monolithic integration are obtaining the increase in signal transduction, the reduction in the number of pins of the chip, immunity against electromagnetic interference, as well as the reduction in the cost of production compared to the use of multiple chips However, the intrinsic restrictions of the manufacturing process of integrated circuits such as the selection of materials, especially their mechanical properties, the maximum temperature supported by the chip and the compatibility of additional post-processes with electronic circuits should be considered.
    Although there are several sensor systems and integrated circuits that have led to commercial production, manufacturing techniques for monolithic integration are not standard. With the advances in the techniques and manufacturing processes of integrated circuits there is the possibility of making improvements in the designs that lead to the reduction in the sizes and / or manufacturing costs of these integrated circuit and sensor systems.
    DESCRIPTION OF THE INVENTION
    The capacitive pressure sensor with reference capacitances of the present invention is capable of being monolithically integrated in a microelectronic circuit and comprises: a substrate of semiconductor material,
    a first layer of insulating material that covers the substrate,
    a second layer of insulating material covering the first layer, a first sensor electrode inserted in the central part of the lower face of the second layer, this first electrode resulting parallel to the substrate, so that they are in contact with the upper face of the first layer, two reference electrodes inserted in the sides of the lower face of the second layer and separated between them by the first sensor electrode, so that they are in contact with the upper face of the first layer, a third layer of insulating material covering said second layer, a vacuum-tight cavity confined in the central part of the third layer, two connection walls formed by two elongated grooves and filled with a conductive material that perpendicularly cross the first, second and third to the surface upper of the substrate, confining between said connection walls the first electrode, the two reference electrodes and the hermetic cavity, a c passivation device that partially covers the third layer, so that the passivation layer comprises holes that allow the application of a selective wet chemical attack and a flexible membrane, exposing its upper face to an external pressure and comprising said layer of passivation and a second sensor electrode, this second electrode being concentric to the first sensor electrode and where two opposite sides of the second electrode are anchored to the connection walls and the other two opposite sides of the second electrode to the passivation layer completely sealing vacuum hermetic cavity.
    Specifically, the second electrode being anchored to the lateral connection walls and exposed to the medium to be measured, is mainly deformed in its central part due to a difference between the pressure of the medium to be measured and the pressure in the hermetic cavity. This is because said anchoring of the second sensor electrode with the connection wall ensures that the deformations on it are concentrated in the center of the second sensor electrode, and therefore that deformations in areas close to the anchor points are negligible.
    Preferably, the surface of the first and second sensor electrode are substantially square and the surface of the second sensor electrode is larger than the surface of the first sensor electrode.
    By this reduction of the size of the first sensor electrode with respect to the second
    The sensor electrode maintains the sensitivity of the capacitive sensor, and the value of the initial capacitance is reduced by creating a space capable of housing said two reference electrodes. That is, by reducing the size of the first sensor electrode, not only is a space created to accommodate the reference electrodes but also the initial capacitance of the capacitive pressure sensor is decreased.
    Preferably, the surface of the two reference electrodes is substantially rectangular. Alternatively, said reference surface is substantially elongated forming an "L".
    Preferably, the connection walls electrically connect the second sensor electrode with the ground plane of the substrate. Thanks to this configuration the sensor is shielded against external electromagnetic interference.
    Additionally, since the reference electrodes are located on the periphery, that is, near the points of attachment of the membrane with the connection walls, their sensitivity with respect to pressure variations can be neglected.
    In summary, this capacitive pressure sensor thanks to its particular geometry achieves a significant decrease in the area of the first electrode of the pressure sensor. This reduction of the first electrode generates the space necessary to receive the reference electrodes without increasing the area necessary for its manufacture, which generates an initial capacitance lower than that described in the prior art. Thanks to the connection of the second electrode with the ground plane of the substrate, the capacitive pressure sensor is shielded from external electromagnetic interference.
    The method of obtaining a sensor described above, comprises the following steps:
    substrate preparation,
    stamping of a first layer of insulating material on the substrate,
    realization of two first elongated grooves, one on each of two sides
    opposites of the first layer,
    impression of a conductive material in the first two elongated grooves,

    printing of a first sensor electrode parallel to the substrate in the center and on the first layer of insulating material, printing of two reference electrodes on the sides on the first layer being separated from each other by the first sensor electrode, stamping of a second layer of insulating material on the first layer and the electrodes, realization of two second elongated grooves, one on each of two opposite sides of the second layer so that they are arranged on the first elongated grooves, printing of conductive material on the second two elongated grooves, printing of a sacrificial metal in the central part of the face furthest from the substrate on the second layer, stamping of a third layer of insulating material on the second layer and partially covering the sacrificial metal, realization of two thirds elongated grooves, one on each of two opposite sides of the third arranged so that they are di Spread over the second elongated grooves, printing of conductive material in the two elongated third grooves to form two connection walls, stamping a passivation layer that partially covers the third layer so that the passivation layer comprises gaps that allow application of a selective wet chemical attack, stamping of a photoresistant layer that partially covers the passivation layer, application of the selective wet chemical attack that eliminates, through gaps in the passivation layer, in the third layer of insulating material and in the photoresist layer, totally the sacrificial metal, formed the base of a flexible membrane comprising said passivation layer, remove the photoresist layer, place a physical mask on the sensor leaving exposed only the area of the second electrode and the gaps in the passivation, and deposit aluminum using the physical vapor deposition technique at through the gaps of the passivation layer and the gaps of the third layer of insulating material, partially filling the airtight cavity and forming the second sensor electrode comprised in the flexible membrane.
    More specifically, the selective wet chemical attack is applied only to the5 sacrificial metal that will form the cavity of the capacitive pressure sensor.
    For this prior to performing the stage of applying the chemical attack a process is performed
    of photolithography where a layer of photoresist is used to protect the
    integrated circuit areas except sacrificial metal openings.
    The photoresist is applied to the sensor in a spin coating process. To hold the sensor
    A double-sided tape is used for capacitive pressure. Once applied the polymer is done
    a curing process in the photoresist.
    15 Subsequently, the patterns of a mask in which only the sacrificial metal openings are exposed are transferred. Using an alignment device with an ultraviolet lamp exposes the mask on the photoresist. A developer wash should be done to expose the photoresist microstructures on the integrated circuit. An additional step of curing the photoresist can be performed to improve adhesion
    20 of the photoresist on the integrated circuit and its hardness so that it adequately supports the chemical etching process.
    For the removal of the sacrificial metal, a selective chemical solution is used that attacks only the sacrificial metal so that the other layers of the capacitive pressure sensor 25 are not affected by this process.
    Once the sacrificial metal has been removed, care must be taken not to damage the
    microstructure released from the membrane. For this the sensor must always be submerged
    in a solution avoiding exposing this microstructure released from the membrane to tension
    30 superficial of the liquids.
    Subsequently, a critical point drying process is performed. This process allows
    preserve delicate structures in the processes of obtaining microstructures
    Electronic Drying consists in performing the phase change between liquid and gas at a
    specific pressure and temperature of each substance guaranteeing the decrease in surface tension on the structure being dried.
    Usually, this drying process is carried out with CO2 carbon dioxide at 31.1 "C with a pressure of 1021 psi. The preparation for this process consists in submerging the integrated circuit that will form the pressure sensor in isopropyl alcohol one hour before taking it to a drying machine Once the sample is ready for the drying process, liquid CO2 is loaded into the drying machine that is responsible for increasing the temperature and pressure in a controlled manner This drying process allows the flexible membrane to be preserved over the cavity avoiding adhesion problems.
    With the microstructure released from the membrane, it is possible to seal the hermetic cavity and the first sensor electrode.
    Specifically, the second sensor electrode is obtained from metal deposition using mechanical masks, this deposition seals the cavity tightly since it anchors the second sensor electrode to the connection walls and the passivation layer.
    Using mechanical masks allows you to finish obtaining the sensor in one step. It also has the advantage of having more precise control over the thicknesses and mechanical properties of the materials with which this electrode is constructed.
    More specifically, this mask comprises two levels, a first level to hold the integrated circuit, during the deposition of the aluminum of the second electrode, and a second level that has an aligned opening on the membrane where the material is to be deposited and in turn aligned with the gaps of the passivation layer where the aluminum is deposited. The mechanical mask is preferably constructed and not limited to a glass substrate. Engravings with HF hydrofluoric acid are engraved for the mask on the glass, for which it is necessary to use a copper shield over the areas that do not want to engrave. The copper layer is deposited by a physical deposition of PVD vapor and etched with ferric chloride after transferring the pattern by a photoresist.
    To control the engraving depth, the process is repeated with HF a plurality of times (preferably 12 times) so that in each step only 100 J..Im of the glass is attacked. In each of these steps the process of transferring the mask with copper onto the glass should be repeated.
    A PVD deposition is performed with 3 J..Im aluminum to seal the cavity tightly and generate the second sensor electrode electrically connected to the lateral grounding walls.
    The process of physical deposition of metals by evaporation requires a high vacuum to prevent oxidation of metals and to facilitate their evaporation. This ensures that the reference pressure within the airtight cavity is less than 1.10.5 mBar, which is considered vacuum sealed. In the evaporation process it is important to maintain the high vacuum to avoid heating the samples, if necessary, stop in the deposition process and take two-hour breaks to allow the integrated circuit not to exceed 200 oC during the process .
    DESCRIPTION OF THE DRAWINGS
    To complement the description that is being made and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical implementation thereof, a set of drawings is attached as an integral part of said description. where, for illustrative and non-limiting purposes, the following has been represented:
    Figure 1.- Shows a schematic view of a cross section of the capacitive pressure sensor.
    Figure 2.-Schematically shows the electrical model of the capacitive pressure sensor.
    Figure 3.- Shows an exploded view of a three-dimensional model of the capacitive pressure sensor.
    Figure 4a.-Shows a graph of the deformation calculated in the central cross-section of the flexible electrode, for external applied pressures of 100 [mmHg], 200 [mmHg], 300 [mmHg], 400 [mmHg].
    Figure 4b.-Shows a graph of the deformation of the flexible electrode near the anchor point at 50 IJm up to 70 IJm, for applied external pressures of 100 [mmHg], 200 [mmHg], 300 [mmHg], 400 [mmHg].
    Figure 5.- Shows a graph of the capacitance variation in the reference electrodes.
    Figure 6.- Shows a graph of the pressure sensor response minus the initial capacitance value as the size of the first sensor electrode decreases with a side of 400 IJm, 300 ~ m, 240 ~ m and 200 ~ m.
    PREFERRED EMBODIMENT OF THE INVENTION
    In a preferred embodiment of this invention, as shown in Figure 1, a capacitive pressure sensor (1) comprising:
    a substrate (2) of semiconductor material,
    a first layer (3) of insulating material covering the substrate (2),
    a second layer (4) of insulating material covering the first layer (3),
    a first sensor electrode (9) inserted in the central part of the lower face of the
    second layer (4), this first sensor electrode (9) parallel to the substrate (2), of
    so that they are in contact with the upper face of the first layer (3),
    two reference electrodes (10, 10 ') inserted in the sides of the lower face of the
    second layer (4) and separated between them by the first sensor electrode (9), so
    which are in contact with the upper face of the first layer (3),
    a third layer (5) of insulating material covering said second layer (4),
    a vacuum tight cavity (12) confined in the central part of the third layer (5),
    two connection walls (1 1) formed by two elongated grooves and filled with a
    conductive material that perpendicularly crosses the first, the second and the
    third layer (3, 4, 5) to the upper surface of the substrate (2), confining between said connection walls (11) the first electrode (9), the two reference electrodes (10.10 ') and the hermetic cavity (12), a passivation layer (6) partially covering the third layer (5) so that the passivation layer (6) comprises gaps that allow the application of a
    5 selective wet chemical attack, and a flexible membrane, which exposes its upper face to an external pressure and comprises a second sensor electrode (8) and the passivation layer (6), this second concentric electrode (8) results to the first sensor electrode (9) and where two of their opposite sides are connected to the connection walls (11) and the
    10 other two sides to the passivation layer (6) completely sealing the hermetic cavity (12) under vacuum.
    Preferably, the substrate (2) of semiconductor material, the first layer (3) of insulating material covering the substrate (2) and the second layer (4) of insulating material covering the first layer (3) have been previously obtained through CMOS microelectronic procurement technology.
    Preferably, the semiconductor material of the substrate (2) is silicon or gallium arsenide.
    Preferably, the insulating material of the first, second and third layers (3, 4, 5) is silicon oxide or silicon dioxide.
    Preferably, the first sensor electrode (9) and the two reference electrodes (10, 10 ') are metallized by aluminum.
    Preferably, the second sensor electrode (8) is metallized by an aluminum deposition.
    Preferably, the passivation layer (6) comprises silicon nitride.
    Preferably, the material that fills the connection walls (11) is aluminum.
    Figure 2 shows the electrical model of the sensor (1), where the second sensor electrode (8) is grounded. The first sensor electrode (9) and the two electrodes of 12
    reference (10, 10 ') are used to measure the sensor (1) and capacitance
    reference (13, 13 ') respectively. These electrodes (9, 10, 10 ') are connected in parallel with the parasitic capacitances (14, 14', 14 ") caused by the substrate (2).
    5 More specifically, the upper and lower part of the hermetic cavity (12), that is the partwhich is in contact with the first and the second sensor electrode (9.8) make up thecapacitance (7) of the sensor (1) and the two reference electrodes (10, 10 ') with the secondsensor electrode (8) make up the reference capacitances (13, 13 ').
    10 The parasitic capacitances (14, 14 ', 14 ") with the substrate (2) are calculated using equation 1, where the permittivity of the vacuum is EO = 8.8541 * 10-12 (F 1m]' Er is the dielectric constant of the medium (for the silicon oxide Esio2 = 4.2, for the silicon nitride Esi 3n4 = 7.5, for the hermetic cavity (12) vacuum sealed Eva = 1), a is the electrode area and d is the separation between the electrode and the ground plane of the substrate (2).
    The capacitance (7) of the sensor (1) and the reference capacitance (13, 13 ') are calculated considering the deformations in the second sensor electrode (8) caused by the pressure
    20 external. For this, a three-dimensional model of the capacitive pressure sensor (1) is made, as shown in Figure 3, simulated using a COMSOL finite element software.
    Capacitive pressure sensor simulation
    Within the sensor model (1) it is considered that the flexible membrane comprises the second sensor electrode (8), the passivation layer (6), the third layer (5) of silicon oxide and the deposited aluminum layer of the second sensor electrode (8). The four corners of the second sensor electrode (8) are anchored to the passivation layer (6) and the layers (3, 4, 5) of
    30 silicon oxide, so that the simulation preserves the geometry of the capacitive pressure sensor (1) resulting from the process of obtaining.
    Additionally, in this preferred embodiment a square area with a side of 500 I-Im is established for the capacitive pressure sensor (1). Design thicknesses are the thicknesses of the layers of the CMOS UMC Mixed mode RFCMOS microelectronic technology. The substrate (2) has a thickness of 525 I-Im, the layers (3, 4) have a thickness of
    5 1.38 I-Im and 0.80 I-Im when the oxide is on the metal layers, the third layer
    (5) Silicon oxide has a thickness of 2.50 IJm and 0.50 I-Im when the oxide is on the metal layers and the passivation layer (6) of silicon nitride has a thickness of 0.70 IJm. A thickness of 3 I-Im is finally established for the aluminum layer deposited on the flexible membrane that integrates the second sensor electrode (8).
    The deformation of the flexible membrane is analyzed by a static simulation that uses the mechanical module to calculate the deformation with the model of an elastic linear material for isotropic materials with a uniform load. For the calculation of the deformation the Duhamel-Hooke law is used, which relates the stress tensor S with the tension tensor é,
    15 equation 2.
    s = So + e (E -EO -a8) (2)
    Where e is the fourth order elastic tensioner, So is the initial stress, Eo is the initial stress, 20 e = T - it is the difference between the ambient temperature T and the reference temperature
    Tref
    T, .ef Y a is the thermal expansion tensor.
    The uniform load applied Fv on the sensor (1) determines the value of the gradient of the symmetric stress tensor to which for the static case it is equal to the stress tensor a = S. Finally 25 equation 4 relates the tension tensor to the deformations or presented in the
    geometry.
    - V.a = F "(3)
    E = i (l7u + l7uT) (4)
    30 Table 1 shows the mechanical properties used for the simulation of the deformation of the second sensor electrode (8) of the capacitive pressure sensor (1). For simulation, the pressure inside the hermetic cavity (12) equal to zero is established, considering that the hermetic cavity (12) is vacuum sealed. The substrate (2) is also established as a mechanical reference plane where there are no deformations.
    Material Poisson coefficientYoung's module [Pa]
    Aluminum 0.3570e9
    Silicon Oxide (Si02) 0.1770e9
    Silicon Nitride (Si3N4) 0.23250e9
    5 From the deformations calculated by the COMSOL software in the mechanical module, the integration with the electrostatic module was performed to calculate the changes in capacitance (7) generated by the external pressure on the sensor (1). The mesh modules in displacement and geometry deformation were used to couple the two simulation physics within the software. In these modules the solution of the
    10 displacement vector with the deformations u and these deformations are applied directly on the geometry and the mesh of the simulator solver. In geometries that do not have a direct solution with the deformations or free deformations are established so that the volume in the simulation and the barriers between the elements of the geometries are kept constant and continuous respectively.
    The electrostatic model was used to calculate the capacitance value (7) in the second
    sensor electrode (8). Maxwell's equations are used in this simulation
    considering that the currents are static so that you have to:
    20 E = -VV (5) V · D = p "(6)
    Where E is the electric field, VV is the gradient of the electric potential, V · D is the point product of the electric displacement and Pv is the electric charge density.
    25 The calculation of the capacitance in the simulation can be done by equation 7; for the capacitance (7) of the sensor (1) it is applied between the second electrode of the sensor (8) and the first electrode of the sensor (9), and for the reference capacitance (13, 13 ') it is applied between the second electrode of the sensor (8) and the reference electrodes (10, 10 '),
    Ca = ~~~ n We dfl (7)
    Where Vi is the potential between the electrode to be measured and earth, We is the electrical energy and the integral evaluates the energy that is contained in the domain fl.
    5 Simulation results
    From the model generated in COMSOL the response of the sensor (1) of
    capacitive pressure with respect to pressure variations. Especially the
    pressure sensitive capacitance (7) behavior and reference capacitances
    10 (13, 13 ').
    The simulation response of the mechanical model is shown in Figure 4a. The maximum deformation of the sensor (1) of 2 ... 1m is achieved with an external pressure of 53.32 kPa corresponding to 400 mmHg. The maximum deformations are at the center 15 of the second sensor electrode (8), so that the first sensor electrode (9) of the sensor
    (1) located in the center under this second sensor electrode (8) guarantees the maximum variation in capacitance (7) depending on the external pressure.
    Since the second sensor electrode (8) is long enough compared to
    20 the depth of the hermetic cavity (12) of the sensor (1) the deformations of the second electrode (8) are limited by the space available in the hermetic cavity (12), thus close to the membrane anchor points The deformation is minimal. It can be seen in Figure 4b that for the proposed sensor (1) the deformation near the anchor points is less than 0.1 IJm in the case of the maximum pressure applied on the
    25 sensor (1).
    The reference electrodes (10, 10 ') are designed as rectangles with a length of 400 IJm
    and a width of 20 IJm and are located under the membrane, parallel to the edges of the
    cavity (9), where the deformation is minimal. Figure 5 shows the response of the
    30 reference capacitances (13, 13 ') with respect to the pressure change. The simulated nominal capacitances of the reference capacitances (13, 13 ') are 117.45 fF and 117.79 fF for reference electrode (10, 10') respectively. The variation of the reference capacitance (13, 13 ') with respect to the external pressure is 2.15 aF / mmHg.
    Simulations were performed to assess the response of the sensor (1) against changes in the
    external pressure For this, the sensitivity of the sensor (1) is defined as the relationship between the
    capacitance change (7) for a given range of external pressure variation.
    Figure 6 shows the response of the sensor (1) against external pressure variations in the range of O mmHg to 400 mmHg.
    In this figure 6 the value of the nominal capacitance of the sensor (1) is subtracted from the curve
    10 to be able to compare the sensor response (1). Sensitivity analysis of the sensor (1) designed by reducing the area of the first sensor electrode (9) was performed by 25%, 40% and 50% with respect to the original size.
    Table 2 shows the sensitivity values, the nominal capacitance and the
    15 percentage comparisons taking the first electrode (9) on the side 400 ... 1m as the initial value for each case. It is shown that although with a 40% reduction in the size of the first electrode (9) the sensitivity reduction is only 14.5% over the original, however the initial capacitance (7) is reduced by 64.4 %
    Electrode Size Sensitivity [fFlmmHg]Percentage vs Complete Electrode [%]Nominal Capacitance [fF]Percentage vs Complete Electrode [%]
    400 ~ m 0.86100.01591, 19100.0
    300 ~ m 0.8295.1897.9756.4
    240 ~ m 0.7485.5581, 7636.6
    200 ~ m 0.6575.4410.4625.8
    In another preferred embodiment not shown, the first sensor electrode and the reference electrodes are within the airtight cavity.
    权利要求:
    Claims (11)
    [1]
    1.-Capacitive pressure sensor (1) with reference capacitances (13, 13 ') capable of being monolithically integrated in a microelectronic circuit comprising:
    5 a substrate (2) of semiconductor material,a first layer (3) of insulating material covering the substrate (2),a second layer (4) of insulating material covering the first layer (3),
    characterized in that it additionally comprises:
    10 a first sensor electrode (9) inserted in the central part of the lower face of the second layer (4), this first electrode (9) results parallel to the substrate (2), so that they are in contact with the upper face of the first layer (3), two reference electrodes (10, 10 ') inserted in the sides of the lower face of the second layer (4) and separated between them by the first sensor electrode (9), so
    15 which are in contact with the upper face of the first layer (3), a third layer (5) of insulating material covering said second layer (4), a hermetic cavity (12) in a vacuum confined in the central part of the third layer (5), two connection walls (1 1) connected by two elongated grooves and filled with a conductive material that perpendicularly cross the first, the second and the
    20 third layer (3, 4, 5) to the upper surface of the substrate (2), confining between said connection walls (11) the first electrode (9), the two reference electrodes (10, 10 ') and the cavity airtight (12), a passivation layer (6) that partially covers the third layer (5), so that the passivation layer (6) comprises gaps that allow the application of a
    25 selective wet chemical attack, and a flexible membrane, which exposes its upper face to an external pressure and comprises a second sensor electrode (8) and the passivation layer (6), this second concentric electrode (8) resulting from the first sensor electrode (9), and where two of their opposite sides are connected to the connection walls (11) And the
    30 other two sides to the passivation layer (6) completely sealing the hermetic cavity (12) under vacuum, and where the surface of the second sensor electrode (8) is larger than the surface of the
    first sensor electrode (9) generating a space capable of receiving the electrodes
    reference (10, 10 ').
    5. Sensor (1) according to claim 1, characterized in that the surface of the first and theSecond sensor (9, 8) is substantially square.
    [3]
    3.-Sensor (1) according to claim 1, characterized in that the surface of each reference electrode (10, 10 ') is substantially elongated forming an "L".
    [4]
    4. Sensor (1) according to claim 1, characterized in that the surface of each reference electrode (10, 10 ') is substantially rectangular.
    [5]
    5. Sensor (1) according to claim 1, characterized in that the connection walls (11) 15 electrically connect the second sensor electrode (8) with the ground plane of the substrate (2).
    [6]
    6. Sensor (1) according to claim 1, characterized in that the semiconductor material is silicon or gallium arsenide.
    Sensor (1) according to claim 1, characterized in that the insulating material is silicon oxide or silicon dioxide.
    [8]
    8.-Sensor (1) according to claim 1, characterized in that the first sensor electrode (9) and the two reference electrodes (10, 10 ') are metallized by aluminum.
    [9]
    9. -Sensor (1) according to claim 1, characterized in that the second sensor electrode (8) is metallized by an aluminum deposition.
    [10]
    10. Sensor (1) according to claim 1, characterized in that the passivation layer (6) comprises silicon nitride.
    [11]
    11.-Sensor (1) according to claim 1, characterized in that the material that fills the connection walls (11) is aluminum.
    [12]
    12.-Method of obtaining a sensor (1), characterized in that it comprises the following steps: preparation of a substrate (2),
    5 stamping of a first layer (3) of insulating material on the substrate (2), realization of two first elongated grooves, one on each of two opposite sides of the first layer, printing of a conductive material on the first two grooves of elongated, printing of a first sensor electrode (9) parallel to the substrate (2) in the center and on
    10 the first layer (3) of insulating material, printing of two reference electrodes (10, 10 ') on the sides of the first layer
    (3) being separated from each other by the first sensor electrode (9),stamping of a second layer (4) of insulating material on the first layer (3) andthe electrodes (9, 10, 10 '),
    15 realization of two elongated second grooves, one on each of two sides
    opposites of the second layer so that they are arranged on the firstelongated grooves,impression of conductive material in the two second elongated grooves,impression of a sacrificial metal in the central part of the face furthest from the substrate
    20 (2) and on the second layer (4), stamping of a third layer (5) of insulating material on the second layer (4) and partially covering the sacrificial metal, realization of two third elongated grooves, one in each one of two opposite sides of the third arranged so that they are arranged on the second
    25 elongated grooves, printing of conductive material in the two elongated third grooves to form two connection walls stamping a passivation layer (6) partially covering the third layer (5) so that the passivation layer comprises gaps that allow the application
    30 of a selective wet chemical attack, stamping of a temporary photoresist layer that partially covers the passivation layer (6), application of the selective wet chemical attack that eliminates, through gaps in the passivation layer (6), in the third layer (5) and in the photoresist layer, totally the sacrificial metal, formed the base of a flexible membrane comprising said passivation layer,
    5 Remove the photoresist layer, place a physical mask on the sensor (1) leaving exposed only the area of the second electrode (8) and the gaps in the passivation layer (6), and deposit aluminum using the technique of physical vapor deposition through the gaps of the passivation layer (6) and the gaps of the third layer (5), filled
    10 partially the hermetic cavity (12) and forming the second sensor electrode (8) comprised in the flexible membrane.
    [13]
    13. Method according to claim 12, characterized in that the substrate (2) of semiconductor material, the first layer (3) of insulating material covering the substrate (2) and the second layer (4) of insulating material covering the first layer (3) have been previously obtained by means of CMOS microelectronic obtaining technology.
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    同族专利:
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    ES2627013B1|2018-05-03|
    WO2017077168A1|2017-05-11|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    FR2700003B1|1992-12-28|1995-02-10|Commissariat Energie Atomique|Method for manufacturing a pressure sensor using silicon on insulator technology and sensor obtained.|
    DE102004061796A1|2004-12-22|2006-07-13|Robert Bosch Gmbh|Micromechanical capacitive sensor element|EP2803138B1|2012-01-12|2020-07-15|Wallac OY|A method and a switch device for producing an electrical signal in response to mechanical force|
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